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**Haosail Wheel Balancer Technical Manual**

May 29, 2025
**Haosail Wheel Balancer Technical Manual**

**I. Working Principle**
The Haosail wheel balancer employs centrifugal force detection technology to achieve dynamic tire balancing through a precision sensor system:

1. **Core Mechanism**
- Motor drives the rotor (tire assembly) at high speed
- High-accuracy sensors capture vibration displacement of the support frame
- Control unit performs signal amplification and filtering
- Microcontroller calculates counterweight solution

2. **Technical Background**
Due to manufacturing tolerances, wheel-tire assemblies exhibit uneven mass distribution. At speeds exceeding 100 km/h, dynamic imbalance occurs, causing steering wheel vibration and safety hazards. This equipment corrects imbalance through counterweight compensation.

**II. Recommended Applications**
Balancing is recommended in these scenarios:
1. After tire replacement (mandatory procedure)
2. When high-speed vibration occurs (>100 km/h)
3. Following tire repairs (assembly relationship changes)
4. During routine maintenance (recommended every 20,000 km)

**III. Selection Guide**
Key parameters for selection:

1. **Compatibility Range**
- Rim diameter: 14-24 inches (customizable)
- Tire width: 165-355mm
- Max load capacity: 50kg (compact models)/150kg (heavy-duty models)

2. **Optional Features**
□ Protective cover (prevents debris scattering)
□ Smart sensor (auto start/stop when cover opens)
□ Laser positioning system (counterweight guidance)
□ Vehicle database (auto parameter matching)

**IV. Wheel balancer Standard Operating Procedure**

**(A) Wheel balancer Preparation**
1. **Site Requirements**
- Solid level surface (≤3° inclination)
- Stable power supply (220V±10%)

2. **Safety Check**
- Verify all fasteners are secure
- Test emergency stop function

**(B) Operation Steps**
1. **Power On & Warm-up**
- 3-minute idle operation
- System self-diagnosis (error code display)

2. **Wheel balancer Parameter Setup**
- Enter tire specification (e.g. 195/55R15)
- Measure rim parameters:
• 1st knob: Flange distance measurement
• 2nd knob: Rim width determination
• Keypad: Input rim diameter (inches)

3. **Balancing Test**
- Initiate rotation (MAX 200 RPM)
- Auto-display:
▸ Imbalance amount (grams)
▸ Counterweight position (clock orientation)

4. **Correction**
- Add weights as indicated
- Two-point correction (12/6 o'clock positions)
- Tolerance ≤5g

**(C) Completion**
1. **Data Recording**
- Print test report
- Store historical data

2. **Wheel balancers Maintenance**
- Daily: Clean sensor probes
- Weekly: Lubricate transmission components
- Monthly: Level calibration

**V. Important Notes**

1. **Safety Protocols**
- Safety goggles required
- Never touch rotating parts
- Emergency stop for abnormal vibrations

2. **Accuracy Assurance**
- Ambient temperature: 15-35°C
- Avoid strong EMI
- Regular calibration with reference wheel

**Certification & Warranty**
Haosail wheel balancers are ISO9001 certified with 2-year core component warranty. Quarterly professional maintenance is recommended to ensure sustained measurement accuracy.

*Note: Always refer to the model-specific operation manual included with the equipment. We reserve the right to continuous product improvements.*